What are the solutions that enable rapid part manufacturing?

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Understanding that lead times are shorter than ever, our team is built around high mix, low volume, and quick-change overs. We support our customers by developing highly engineered solutions in rapid fashion. Our engineering team is onsite to support early feasibility and development to allow for a seamless transition from cad to part.

We know now more than ever time is of the essence. With program timelines faster than ever, we know when it comes to your prototype needs there is no time for error or delays. RPS has optimized all its manufacturing processes to streamline getting parts into your hands.

We have a rapid solutions division for parts made overnight when time is critical. Whether you are looking for a one-off 3D printed part for an engineering review or a quick turnaround of 30 pieces for validation purposes, our Rapid Part Solutions division has a solution for you.

Rapid Specialties Include:

  • 3D printing small to large-scale components; including leading industry crystal clear optical components.
  • Silicone tooling with cast urethane components; including assembly as well as multi shot.
  • CNC master cut models from ren, polymer, aluminum, or foam block.
  • Assembly bridge nesting including ren, thermoplastic, hardwood and foam.
  • Blue light scanning and quick dimensional reviews; include reverse engineering and cad development.
  • Holding fixtures including seating bucks, and rework nest.
  • Holding fixtures including seating bucks, and rework nest.
  • Rework support and assembly support for low and high volume.
  • Development of vibration, hot-plate, and sonic welding plant aids, including end of arm tools and workstations.

 

LOW VOLUME PART PRODUCTION

RPS provides the right designed tooling and molding process for your program. Low volume and high mix is our primary manufacturing focus and through innovative engineering we can provide the right plan for your program volume. Our unique position allows for the lowest cost of entry into the market and complete flexibility to scale your program when required. Right sizing allows RPS to bring you product to market faster and with less capital expenditure. Our low volume serial launch system provides the most direct plan from start to part delivery.

Our quality team is on hand to provide PPAP and 100% inspection plans for all programs. Quality is built into every part starting at the engineering phase and validated in production.

Our flexible manufacturing space allows for lite assembly equipment and modular cells. We offer a full suite of assembly assistance on your program including welding, gluing, heat staking and custom packaging.

Our contract manufacturing team has vast experience in delivering products from the engineering phase through the selling cycle. Our experience provides your team with guidance and support throughout the life of your program.

PART WELDING SOLUTIONS

RPS specializes in several welding disciplines that support the Underhood, Exterior and Nonautomotive segments.

We have in house Vibration, Hot-Plate and Sonic welding capabilities. Our understanding of the weld process allows us to support your project in house from feasibility, through assembly. We have in house testing capabilities for leak and pull test requirements.

Our engineers are available for feasibility reviews and product optimization on your welding projects.

ASSEMBLY SERVICES

Low volume, high mix assembly is our core assembly capability. Our manufacturing layouts are modular and scalable to support one-off assemblies to thousands of parts. Flexibility allows us to launch your product quickly with minimal capital and waste. Understanding low volume allows us to provide the right size solution for your team; which exceeds your budget expectations. Our skilled staff specializes in low capital assembly and inspects 100% of all parts prior to shipment. RPS offers a full range of solutions to match your needs. Our proprietary process assembly needs maintain a highly competitive cost position. Our engineers can perform feasibility reviews and product optimization for your assembly project.

PROTOTYPE TOOLING SOLUTIONS

We supply high-quality prototype parts and components for the automotive, transportation, packaging, agricultural and consumer sectors. From rapid prototyping to low volume machining. For urgent ideas, we’ll streamline the processes and help you produce them as fast as possible. We understand that time is of the essence when it comes to producing prototype parts, and vertical integration allows RPS to machine and mold your parts in one location.

 

 

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